Introducing the 2-Alarm Mini-Spider

While hangin' with my brothers in Durham this past weekend, we stopped at a local Target store, and what did I see? The last electronic design that I completed while doing the 9-5 in Charlotte. They were everywhere! I felt like a proud papa.

Ain't she a beaut?

 

 

 

 

 

 

http://www.alphaworld.com/our-solutions/spider-wraps/mini-spider-wrap/

Glory to the Sun in the Highest

Clothesline carrying the weight of the world.

I'm not going to say it

The temptation is there, but I'm not going to title this post after a certain hotel chain. Having said that, the porch roof is on. I'm still waiting for what's called a rake board trim to add to the end rafters. It protects the rafters from rain.

 Next up is the railing, gutters (w/ rain barrels), and a storage/laundry room on the far side of the side porch. 

Oh, and the chicken ladder has finally been taken down. My brother, Adrian, posed the obvious, "When are you going to take that ladder down?"

Speaking of brothers, Adrian and Roney came up for a weekend visit to honor my 51st birthday. We've recently started a tradition of the brothers getting together for breakfast on our birthday. We're calling it the Brown Brothers Birthday Breakfast. Much fun was had. How can it not be fun when we get together? So glad we're not like some boring old adult brothers who merely tolerate each others company. I just wish our brother, Andre' (Vegas), lived out east. Oh and let's not forget my other siblings much further away, on other continents - my sister Claudia in Europe (Sardinia) and brothers Marco Aurelio and Anselmo in Brasil.

 Below is an ultra-sound image of my granddaughter, Gabriela - soon to be daughter of my daughter, Lauren, who is due in October.

















Can't say it enough - Life is great.

On The Deck

It's been too long since my last post - sorry. It's been a busy spring and summer, and thus little time for blogging. Here's a short list of what's been happening:

• I'm currently in the process of finishing up the wrap-around porch. The decking itself is complete and so now I'm working on the roof.
• Started my own business - SolShine Energy Alternatives, LLC. My goal is to mostly do repair and maintenance on existing renewable energy systems; install PV and wind power systems; and design and build portable PV generators.
• This year's garden is doing very well. It's looking very lush after the last few days rain. Hopefully Christy will do some blogging on that front.
• I've been nominated to be on Sustain Floyd's Advisory Committee. In addition, I'm on the Sustain Floyd Energy Audit Committee.
• All of our North Carolina families have come to visit us this spring/summer. So we're very pleased with that and the fact that we got to show off the fruits of our labor.
• Lots of cool parties and Floyd events.
• Our new neighbors, Matt and Teagan moved down from NY/CT this May. We met them last year when they came to visit. They're a cool/hip/fun couple. Matt and I got in some good World Cup watching in Blacksburg recently. Sadly my teams 3 teams, Germany, USA, and Brasil lost.
• My oldest daughter, Lindsey, had her second child - Jeisa Isabel

• My youngest daughter, Lauren, is pregnant and due in October - 3 grandchildren in total by the year's end!
• Our friend, Dave Brown, and I have been cutting our logs for siding and building projects. I'm hoping that within the next 2 months to have the cabin sided.
• Life is great! 

Christy and I are really happy with the porch. We find ourselves spending the majority of our free time out there. It's something we've been looking forward to for quite some time. Our floor space has more than doubled as a result.

Sun Day

One of my many dreams has come to fruition. Our PV system is up and running. It's not easy containing my excitement. When I started this blog 3 years ago one of our goals was to incorporate a solar power system into our homestead. Well, that day is here! Our 2kW system is generating approximately 1.2kW as of this writing (10:20 AM). This is an on-grid or grid-tie PV system. It does not have battery backup capability. That's something I'll pursue in the future along with going off-grid.


Our local building official inspected the system yesterday, and it passed. Today, representatives from the local power company will come and do an inspection along with replacing the meter with one compatible with monitoring energy production (Customer-sited distributed generation), i.e. spinning the meter backwards. After that we'll have met all of the requirements to obtain a state rebate of $2/Watt. This doesn't include the 30% federal tax credit we qualify for.



One of the cool things about this  particular system is that the inverter (the hardware that converts DC power from the solar module to AC power), in this case, a microinverter (one per PV module), has some intelligence incorporated into it. Inside the home sits a device that monitors each microinverter and serves as a gateway that communicates with a web-based monitoring and analysis tool seen here at the left. So we're able to monitor the system from home or remotely. There's quite a bit of information presented. Guests can go here to monitor the system, as well.




Other news:
There have been numerous bear sightings in our neighborhood. Two weeks ago Christy and I watched an ~250lb black bear cut through our woods, cross the stream and head up the hill. I tried to follow but it was gone by the time I got up the hill.

The second sighting occurred when I was in Durham, and Christy was alone at the cabin. She was in bed when she heard crunching plastic. She came downstairs and looked out the French doors with a flashlight and there were two eyes staring back at her. A black bear was munching on our bird feeder. It proceeded towards the light and then veered off towards the back of the cabin and disappeared into the dark. It took a while for Christy to get to sleep that night.

The latest sighting was of 3 cubs observed by neighbors on their way home.

 This is what Christy has to resort to with desserts that belong to her while in the presence of a different  bear - a Brown bear.

 Life is good great!

Lofty Goals

I know I know, sometimes those titles are kinda lame. But I tire of the boring old "Just the facts ma'm."

So I put the loft flooring in... well... sheesh... I guess it's been a month now. It's hard to believe it's been that long. Christy and I are really pleased with it. What a difference an extra inch makes. The flooring is 2x6 tongue and groove yellow pine. It  feels so substantial and solid compared to the plywood. No more having to worry if we''ll break through the floor.

Last week I started work on our ground-mount PV system. I began by digging 6 3-4' deep holes for the piers to support the system. Afterwards I placed 8" and 12" Quik-tubes for the front and rear piers, respectively. Given the tilt of the array, the rear piers needed to be dug deeper and be more substantial (there's that word, again), hence the different diameters. Certainly I could have used 12" all around but that meant more concrete. I then set 1.5" schedule 40 steel pipe in the piers. Then it was basically building a jungle gym - at least it felt that way. I kept wanting to climb it - an urge I eventually gave in to.

I ended up having to use three different types of framing system in order to make things work with the module orientation (portrait). If I had gone with a landscape configuration I could've done without the intermediary framing system (Unistrut) and gone exclusively with SnapNrack. The latter being what the panels are mounted to. See here for clarification on the difference between PV module, panels, and array.

The only things I'm missing are: wiring, AC disconnect, junction box, and microinverter installation hardware. I should have all those things in by early next week. Conservatively speaking, I should be done by the 1st. That'll give me two weeks to get the system inspected in time to meet the state deadline to qualify for the RE credit.

Second PV Installation

I recently had the opportunity to help out with another PV installation with neighbor and friend David Zachow. This installation was for a previous customer of David's who was doing an upgrade. We installed an additional 1.7kW to an existing 3kW system. It was a fairly easy installation given the low pitch of the roof and previous work done. Overlooking the surrounding verdant country side didn't hurt either.The owners treated David and I to dinner afterwards and tons of produce from their garden.

This is the s**t!

Check out my pile of horse manure! I got it from a woman down the street who has 5 horses. While we were at her farm shoveling s**t, one of the horses had her head inside the back of the Subaru sniffing around. We also got to pet baby goats and saw chickens and roosters. It makes me want to have livestock. One day....

So this manure will sit in this pile for two months, and I will turn it over every few days, and it will go through a heat cycle which will kill weed seeds and fly larvae. That's my compost thermometer in the middle. Today it reads 61° with an ambient temperature of 42°. Then I will use it as fertilizer this summer on the vegetables. You know farmers call manure "black gold" because it's so helpful for getting the right nutrients to the plants. Worms love it, and worms are good for the garden!

I planted peas outside on Sunday night. Indoors I have tomatoes sprouting, and beets, chard, cabbage, lettuce, and kale growing right along. Thrilled that Spring is here! What are you all planting this year?

Mr. Brown, Tear Down This Permit!

One of the many days we've been waiting for has arrived - we passed our Certificate of Occupancy inspection this afternoon! We met the county building code requirements and so now can legally move in. Yeah, right!

So even though we have our CO it's feeling somewhat anticlimactic because we still have quite a bit more work to do. Here's the short list:

• Loft Flooring
• Porch
• Cabin Flooring
• Shower
• Bathroom Flooring
• Cabinets
• Sand Plaster Walls

This doesn't include side projects like garden prep/planting and installing the PV system, all of which are, thankfully, in progress. I dug the footer holes for the PV system this morning and got the building inspector to verify they're at the requisite depth. And Christy has been working on the garden pretty much everyday - even after work.

Anticlimacticism (a made-up word) aside, I'm feeling really good. This day validates that doing what Christy and I are doing is achievable for anyone. This is doable.

Solar Site Analysis

I did some site work for the PV system yesterday. The site is situated between the cabin and the garden. I chose this location because it meets two important criteria - solar access and proximity to the cabin. The former was gauged using a device called a Solar Pathfinder. It provides a visual representation of the "solar window" by showing unwanted shading throughout the year and potential insolation. It's a really handy, must-have device.

PV site location

Viewing the "solar window"

So Much So Quickly

We're on a roll here at 542 Diamond Knob Road. Within the last two weeks we've started seedlings indoors, installed the ceiling fan, installed one of two kitchen counters, got running water (hot and cold) in the cabin, and put in temporary front steps.

Ben & Christy chllin' on Ben's handy-work.

Hot water tank finds home.

My First Post-Classroom PV Installation

Over the past week I've been helping my neighbor David install his second personal PV system. David is a master electrician and owns a PV Installation business. I had volunteered to help him with this installation since it was so close, and I've been wanting to get some more practice in. It's been over a year since I had taken the PV Design and Installation class in Tucson. Well we completed the installation yesterday. It's a 2.6kW on-grid system that's tied into he and his wife, Annie's, Stone Barn Inn. Their other system is also on-grid but with battery backup that sits atop their greenhouse and is tied into their home.










The shallow pitch of the roof made the panel installation much more manageable.
 

 SMA inverter along with DC & PV AC disconnect




And, while were on the topic of PV systems, Christy and I ordered the equipment for our own system. This is a big day for me. I've been wanting this quite some time. We're installing a 2kW on-grid system. Our plan is to convert to off-grid in the future. We're going with on-grid w/o battery backup initially because of time  and cost constraints. I had applied for a renewable energy rebate with the state of Virginia late last year and the system has to be installed and inspected by May 13th. An off-grid system with battery backup is more complicated and time consuming to install. As for the financial aspect of it, an off-grid system with battery backup is considerably more expensive than what we're presently doing. After the state rebate ($2/Watt) and the 30% Federal tax incentive, we'll have spent less than $5K for a system that would otherwise cost well over $10K. Another thing contributing to the lower cost is the fact that I'll be doing the installation myself.

Life is great!

Agua, Wasser, H2O

Oh how we love that miraculous molecule. We love it even more when it comes out of a faucet, and when it flushes a toilet. I'm very happy to announce that Christy and I now have running water in the cabin, albeit cold water. The kitchen sink, bathroom sink, and toilet are all operational. I'm getting a 20 gallon water heater this coming weekend.

There's been a mad dash lately to get the cabin ready for a CO (Certificate of Occupancy) inspection. The building inspector that I've been working with is being replaced after next week. I'm not wanting to take any chances that the new person will be too "by the book" and require us to redo something. The only things that I need to complete by next Tuesday are:

• Install hot water heater and run piping
• Build stairs for the front door
• Cover any unterminated light fixtures/outlets

Because of the rushed schedule I ended up placing the pressure tank under the kitchen counter (where the dishwasher will eventually reside). In the coming months I'll move the pressure tank outside and bury it near the wellhead.

20 gallon pressure tank with sediment filter















What a feeling it is!

Signs of Life

Yay, the garlic has sprouted! After spending this brutal winter out there in the wind, snow, and single digit frozen ground, the garlic said, "Hey, I'm fine. Spring is here!" Garlic is one of those crops that has to be planted in the fall and spend the winter in the ground.

I think the important things I did were put the cloves 4 inches below the ground per Mike Burton's recommendation, and insulate them with a thick mulch of hay (which I will later curse because it had a bunch of hayseed in it).

Indoors we have red and green cabbage, lacinato and hanover kale, beets, chard, and lettuce going.

Look at the way they lean toward the sun. I was worried about damping off fungus problems, because I had trouble with that last year, and I think I figured out what I was doing wrong. I was dumping water on them from a glass instead of misting them. This makes the soil really wet and creates an environment in which fungus can thrive. The fungus can kill the weak little seedlings. So I let them dry out a little, and started only misting, and the white hair-looking stuff is gone.

What do you all want to grow this season?

Goodbye and good riddance to cell phones!

As one more step toward sustainability, we canceled our cell phone account. Recently I've been paying more attention to the talk about how holding a wireless device next to your head all the time CAN'T BE A GOOD IDEA. The official studies that are funded by communications companies which are making a KILLING off everyone buying a new cell phone every 2 years say it's really fine and won't cause you to grow a tumor behind your ear, but I'm suspicious. Plus we can't afford the bill for $90 a month anymore with only one income. So we got a land line, canceled the account, and just keep the phones in the cars now with some pay-as-you-go minutes on them for times when we end up in a ditch and need to call for help. They say that people in rural areas are actually exposed to more electromagnetic radiation from their phones because their phones have to work harder to communicate with far away cell towers. Here's some good information: http://www.ewg.org/cellphoneradiation/fullreport. To all my loved ones, please consider reducing your usage.

How's it feel to be a plumber?

Last week I put in one of two kitchen counters and installed the kitchen sink. It's a treat to have a real counter as opposed to a couple of small (short) tables. The plumbing was fairly straight forward, although I had to replace one of the strainer drains as the downspout had rusted. This makes washing dishes a whole lot easier. For the top surface of the counters we're envisioning some sort of stone or concrete. I don't like the typical marbled granite that's so ubiquitous. We're looking for something unique.

We're still without running water in the cabin, but that's next on the list. Presently, we have a 1" line from the well coming to just outside the cabin. I purchased the pressure tank and a bunch of PEX fittings along with PEX hose for the water supply. What I'm missing is some sort of holding tank for the pressure tank. I'm hoping that using a 4' x 36" plastic culvert will do the trick. My plan is to bury it near the well head. I'm placing it outside given that space is at a premium inside.


















On the weekend I replaced the fan's 24" downrod with a 36" one. What a difference. No more whoop whoop whoop on the high setting. We're lovin' this fan.

Last week and this I've been helping our neighbor, David, install a PV system on his barn. We installed the panels, ran some of the wiring, and installed the inverter. It's great getting in some OJT. Christy and I plan on ordering our system this week. We only have about 8 weeks before our system has to be installed and inspected if we want to qualify for the VA renewable energy rebate ($2/Watt). I can't wait!

Well, that's about it for today. Gotta run over to David's to finish up the wiring and test out the system.

As Above So Below

Two milestones were achieved today:

The first being that the bathroom sink was installed and is semi-functional. Semi-functional in that it drains. The water supply has yet to completed. We purchased this sink at Habitat for Humanity's Restore in Durham, NC. The pedestal sink sold for $65. Not bad for a good quality Kohler. Installing this was somewhat challenging in that I had to account for the future flooring and also line up the sink with the mounting holes in the wall. In addition, there are the fumes from the septic tank to contend with. Until all the drain piping is assembled and water added to the P-trap, it gets a little smelly. You may notice that I failed to install an escutcheon where the drain enters the wall. Well, I did purchase one, however, it was the wrong size. And I wasn't about to go out and purchase a replacement.

Now Christy and I can brush our teeth in a real sink and not have to spit in a bucket or outside.

The second is that the ceiling fan was installed and is fully-functional. We purchased the fan new, and online. It's an Energy Star rated fan manufactured by Monte Carlo. We chose this fan for two reasons: aesthetics and efficiency. This particular model is one of the most efficient Energy Star fans available at 240.7 CFM/Watt on the low setting. Contrast that to 155 CFM/Watt for the least efficient Energy Star rated fan.

Unfortunately I'm going to have to replace the 24" downrod because the fan blades are about an inch away from the ceiling at their closest point. It may not be an issue, however, at the high setting it gets a bit noisy due to the vortices created. I may go with a 36" downrod, but in the meantime we'll enjoy the heat from the wood stove being distributed more uniformly. The installation was fairly easy with the exception of attaching the fan blades. I would've been better off installing them prior to hanging the fan. The instructions have you install them after hanging the fan. This was quite tedious when doing the installation alone, on a ladder, 14' up in the air - a third hand would've been useful.












A quick thank you to my mom and step-dad for giving us their old toilet (low-flow) and kitchen sink. And also to Stephen Eckberg for providing us with the wood stove. All items were given to us free of charge. If it's free, it's for me!

This is what it's all about

Local eggs from Weathertop Farm

What a sight

Up in Smoke

After much anxiety, the wood stove is finally functional! After a delay of two months due to frequent inclement weather, wrong parts, and some procrastination we'll finally be able to heat the cabin with wood. What a relief to finally have that project completed. We performed a smoke test by burning some newspaper to check for leaks - it all looked good. Tonight we'll crank it up with firewood and see how well it performs. There are a couple of variables to consider: what will the comfort level be like given the size of the cabin, and will the chimney/roof interface leak due to rain/snow? We'll know the answer to both within the next 24 hours as we're expecting rain tomorrow.



Silicone flashing with what I hope is plenty of adhesive


The chicken ladder was much appreciated


Ain't she purty?


Roof support kit

Surviving Winter in a Half-Done House

Hi, it's Christy writing this time. I haven't written much on the blog until now, but my friend Lorrie inspired me with her creative and interesting blogging. It's been such an interesting journey building what will be a self-sufficient homestead. What it has NOT been is quick, or easy, or comfortable. And we are used to that which I am proud of. Like all creatures we adapt. Sometimes I feel like I'm living in a tool shed, because that's what it looks like - the tools get more space than I do. When I get in bed at night the first thing I do is brush the sawdust and dirt off the sheets. The dust in here is like a selfish roommate, leaving its things all over the place. But it has to be this way when you're building it yourself and living in it while it's incomplete.

So for now I wash my hair in a bowl of warm water heated on the hot plate, because this isn't exactly the best weather to be installing a pressure tank in. We've got the plumbing, and we've got the water coming out of the well, but until they can get together we do it like the pioneers did I guess (I know, the pioneers didn't have internet...). Every little bit of progress is cause for great celebration! For example, Ricky has all the drywall done, and it looks beautiful in all its dustiness. We keep imagining warm Spring days on our porch, and I know we'll get there eventually. The list of things still to do is long, and we have to slow down in order to not get ahead of the money. But we're investing our time and our money in something real and special to us, and I love that.

Pipe Dreams

Well, here it is February 1st and the wood stove still hasn't been installed. I had hoped to punch through the roof by now but the weather hasn't been cooperative. In addition, I'm waiting for one more part - a silicone pipe flashing. So in the meantime I've been hanging sheet rock and last week installed the toilet. Christy was more than pleased with the latter. It meant no more trudging out to the the sawdust toilet which is now encased in snow.


Support box waiting for, dare I say, its mate


After this past weekend's storm

14.89 megajoules/kilogram

That's the energy content of red oak according to Wikipedia. Although they state that only 10.4 megajoules are recoverable if burned at 70% efficiency. I believe our stove's efficiency is about 63%.

I'm currently in the process of installing the stove pipe. This first entailed purchasing a 5" to 6" adaptor, 6" stove pipe, adjustable elbows, cathedral ceiling chimney kit, triple-wall stainless steel chimney pipe, and chimney cap. So far I've installed the adaptor, 2 elbows, and about 6' of stove pipe. Next up will be going through the roof - something I'm not looking forward to.

Family Reunion

With all this cold weather I'm really missing being in sunny Nevada. I can't say enough about how fun our trip was. It was great being with the whole Brown family. My brother, Andre', put Christy and I through a brutal conditioning workout - I was in pain for at least 3 days afterwards. I'm glad we did it though - it gave me some good ideas for my own workouts.

Below is a pic of the whole Brown clan. I guess you could say we're multi-racial and ethnically diverse.

Finally!

We got our permanent, underground electric service installed yesterday. It's so nice to have finally gotten rid of all those extension cords we've been using. All of our outlets are now usable.

Dug trench leading to power pole

Meter base (200A service)


Finally, no more exposed breakers and wiring and...

... no more extension cords

Happy New Year!

After spending 6 lovely days in Vegas with the Brown family we returned home to bitter cold. I thought we were going to experience warmer winters than in New Hampshire.

After visits from Adrian and Keith and Christy's family we settled back into life here in Floyd. Christy is back to work and I've been working on finishing up the drywall that will be adjacent to the wood stove. That's the first order of business. We've been using a propane wall heater that's been working fairly well, but we're going through a bottle every two or three days. It's easy with temperatures in the low single digits and high winds.




"But daddy, why does Nancy get one more gift than me?", "Now Christy darlin'..."


Our very first Christmas gift exchange in the cabin.


Christy's new socks made by Nancy



Sanding joint compound